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The 3rd Smelting Symposium took place recently from 29 to 30 September in Aachen, organized by the Department for Industrial Furnaces and Heat Engineering (IOB) at RWTH Aachen University. Hamideh Hassanpour gave a presentation titled “Advances in Plasma and Arc Modelling within the PlasmArc4Green Initiative”. She showcased recent advances in the COMET Module “PlasmArc4Green”, including the first successful CFD/MHD simulations of an electric smelting furnace with immersed electrodes, marking an important step toward deeper process understanding and optimization. As part of the “CircSmeltSteel – Integration of Complex Metallurgical By-Products in Electric Smelting Furnace Operation” project Alexander Halwax presented the Process Strategy and Target Outcomes. He outlined a systematic approach to the low-CO2 valorisation of metallurgical by-products via the Electric Smelting Furnace (ESF) route. The project covers the full steelmaking chain, from agglomeration to pilot ESF trials and dynamic process modelling. The aim is to advance the ESF by-product route from TRL 4 to TRL 6. Another focus is to close key knowledge gaps regarding slag electrical conductivity and stable operating windows. The project investigates by-product shares of up to 50 wt.-%. photo: Alexander Halwax and Hamideh Hassanpour, K1-MET GmbH #K1MET #forschung #research #CFD #simulation #smelting #ESF
At the International Biohydrometallurgy Symposium (IBS 2026), taking place in Orléans, France, from 28–30 September 2026, Rebeka Frueholz presented K1-MET’s latest research on phosphorus recovery from sewage sludge ash using biogenic sulfuric acid to produce struvite fertilizer, conducted within the scope of the PHOS4PLANT Interreg project. The work explores an innovative approach to recovering valuable phosphorus from sewage sludge ash through biologically produced sulfuric acid, contributing to the development of sustainable and circular nutrient recycling pathways. Many thanks to the organizers of IBS 2026 for the opportunity for professional exchange and the inspiring discussions. photo: Poster presentation within the PHOS4PLANT Interreg project by Rebeka Frueholz, K1-MET GmbH #K1MET #forschung #research #biohydrometallurgy #phosphorusrecovery #recycling #circulareconomy #PHOS4PLANT
K1-MET at the “60th Metallographie-Tagung” in Leoben, Austria, from 23–25 September 2026 For six decades, the “60th Metallographie-Tagung” has been a key gathering place for academia and industry in the German-speaking world. Zeljka Simicevic (K1-MET) attended the 60th anniversary conference at the Technical University of Leoben and gave a presentation titled “Mineralogy, Petrography, Low-Temperature Decomposition Resistance, and Reducibility of Synthetic Sinter Samples with and without Carbonate Iron Ore”. The aim of the study was to compare two iron ore sintered bodies with different feed mixtures. The sintered bodies were examined mineralogically and petrographically. The analysis revealed differences in hematite and magnetite content. Carbonate ore and higher coke fines content improved low-temperature disintegration resistance. A lower coke fines content, on the other hand, led to better reducibility. photo right: Zeljka Simicevic, K1-MET GmbH #K1MET #forschung #research #metallography #mineralogy #petrography #sinter #decarbonisation
K1-MET at the 4th Green Steel World Conference Mohammad Jafarzadeh presented his work at the 4th Green Steel World Conference in Duesseldorf, Germany, from 23 to 24 September 2026. The research is conducted within the HELIOS - MSCA DN , which focuses on innovative hydrogen-based technologies for green steel production. His oral presentation, entitled “The Impact of Hydrogen Flow Rate on the Reduction Efficiency of Cr2O3 During Hydrogen Plasma Smelting Reduction (HPSR) Process”, examined the influence of hydrogen flow rates on the reduction efficiency of chromium oxide. The study investigated the thermodynamic and operational aspects of hydrogen plasma reduction, evaluating reactor performance under different hydrogen flow rates. Key parameters included the reduction degree, hydrogen utilisation, metallisation degree, power input and arc stability. Experimental results were supported by metallographic observations and process characterisation. The findings provide insights into the potential of hydrogen plasma-based chromium production and its contribution to the decarbonisation of the ferrochrome and stainless steel industries. photo: Presentation by Mohammad Jafarzadeh, K1-MET GmbH #K1MET #forschung #research #hydrogen #HPSR #decarbonisation #steelindustry
K1-MET at the International Colloquium on Refractories (ICR) 2026 in Aachen, Germany, from 16–17 September 2026 Jeronimo Guarco (K1-MET GmbH) gave a presentation on “Experimental and Numerical Investigation of Shear-Induced Erosion of Alumina Refractories in Alumina-Saturated Slag”. Using a novel finger-test apparatus and CFD simulations, the study investigated high-temperature erosion profiles and the evolution of erosion parameters over time. The results show that the critical shear stress decreases as the interaction between refractory and slag develops, providing new insights into the combined effects of precorrosion and shear-driven erosion under real operating conditions. The findings contribute to a better understanding of refractory wear and could support efforts to extend refractory service life in metallurgical vessels. Zeinab Naji gave a talk on “Thermomechanical Response Analysis of Refractories in a Ruhrstal-Heraeus Degasser Vessel”. The study uses von Mises creep model, the Drucker–Prager model, and the concrete damage plasticity model to evaluate inelastic response of the refractory lining in direct contact with molten steel. The results demonstrate that only creep and shear mechanisms are activated during the initial preheating phase and govern inelastic deformation near the hot face, while tensile failure contributes only negligibly. Furthermore, creep leads to a larger joint opening at the hot face and results in a reduced radial displacement of the steel shell. photo: Jeronimo Guarco and Zeinab Naji, K1-MET GmbH #K1MET #research #forschung #refractories #erosion #metallurgy #CFD #slag #wearmechanisms #refractorymaterials #steelmaking
At the European Conference on Thermoelectrics (ECT 2026), Lukas Gupfinger presented K1-MET’s latest research on “A Validated Segregated Finite-Element Solution Strategy for Thermoelectric Module Simulation in Elmer FEM”. The work introduces an experimentally validated, open-source FEM approach for the simulation of thermoelectric modules, supporting the development of efficient waste heat recovery technologies. Through a novel segregated solution strategy, the implemented thermoelectric solver achieves high numerical robustness while maintaining accurate module-level predictions and practical computational performance. Many thanks to the organizers of ECT 2026 for the opportunity for professional exchange and the exciting discussions. photo: Poster presentation by Lukas Gupfinger, K1-MET GmbH #K1MET #forschung #research #thermoelectricity #FEM #sustainability
K1-MET at the 11th IUPAC International Conference on Green Chemistry (ICGC) Nina Plankensteiner from K1-MET presented her research at the 11th IUPAC in Lisbon, Portugal, on 8–12 September 2026. Her presentation focused on CO2 electrolysis using real industrial CO2 captured from an integrated steel mill. The study demonstrates, for the first time, the integration of amine-based CO2 capture with a TRL 6 pilot-scale electrolysis unit to produce CO for reuse in the steel industry. The results highlight the potential of this technology for industrial CCU value chains, achieving up to 1 t CO2/day conversion with 80–90% selectivity to CO. A further step towards closing carbon cycles in the steel industry. photo: Nina Plankensteiner, K1-MET GmbH #K1MET #forschung #research #CO2electrolysis #CO2capture #decarbonisation
K1-MET at the 13th International Conference on Computational Fluid Dynamics (ICCFD 2026) K1-MET contributed to the ICCFD 2026, held in Milan, Italy, from 6 to 10 July 2026, with two presentations focusing on advanced CFD-based modelling approaches for particle transport phenomena in metallurgical processes. Ali Sedaghat presented the work “Near-Wall Particle Deposition and Detachment in Turbulent Flow using CFD-DEM”. The study investigates particle–wall interactions in turbulent flow using a CFD–DEM framework and provides insights into deposition and detachment mechanisms on submerged entry nozzle walls in continuous casting. Hannes Lumetzberger gave a talk on “Calibrating a Model for Inclusion Particles in a Submerged Entry Nozzle using a Novel Data-Assisted Method”. The work introduces a data-assisted calibration approach for modelling inclusion particle behaviour in continuous casting systems, improving the predictive capability of particle transport and deposition models. photo: Hannes Lumetzberger (left) and Ali Sedaghat (right), K1-MET GmbH #K1MET #forschung #research #computationalfluiddynamics #CFD #metallurgy #modelling #innovation
K1-MET at the 17th Conference on Modelling of Casting, Welding, and Advanced Solidification Processes (MCWASP) in Winchester, UK, from 7–12 June 2026 K1-MET contributed to MCWASP 2026 with an oral presentation and a poster presentation showcasing advanced modelling approaches for metallurgical processes. In the oral presentation “Simulation of Solidification and Remelting of Thermal Accretion (Mushroom) on AOD Tuyere”, Hadi Barati presented a CFD-based model for simulating the formation and remelting of thermal accretions on AOD tuyeres. The work provides valuable insights into the development of these protective layers and their impact on tuyere performance and lifetime in pyrometallurgical applications. In the poster presentation “Flow-Driven Deposition of Solid Inclusions and Deposit Network Formation on Refractory Walls”, Hadi Barati introduced research on the microscopic mechanisms behind nozzle clogging in continuous casting. Using a coupled CFD–DEM approach, the study investigates how alumina inclusions interact, adhere, and form early deposits on refractory surfaces under turbulent flow conditions. photo: Presentation and poster presentation by Hadi BARATI, K1-MET GmbH #K1MET #forschung #research #processmodelling #CFD #continuouscasting #solidification
We are proud to share that an article with K1-MET as a co-author ( Michael Andreas Zarl ) is ranked among the Top 10% most-viewed papers of 2024 in the journal! The paper was authored by Henri Pauna together with Daniel Ernst, Isnaldi Rodrigues de Souza Filho, Michael Kulse, Ömer Büyükuslu, Matic Jovičević-Klug, Hauke Springer, Marko Huttula, Johannes Schenk, Timo Fabritius and Dierk Raabe as further co-authors. The article describes how OES and plasma color analysis can provide real-time insights into the HPSR process — from plasma composition and temperature to slag formation and reduction dynamics. Key takeaway: simple optical diagnostics can become powerful tools for monitoring and optimizing hydrogen-based ironmaking. We are excited to build on this towards data-driven, low-carbon steel production! #K1MET #research #forschung #hydrogen #steelmaking #OES #decarbonization
K1-MET hosted the Kick-off meeting of the Interreg ATCZ project CARMA. The project will be coordinated by K1-MET, and the scientific partners are Mendel University in Brno, Johannes Kepler University Linz and University of South Bohemia in České Budějovice. CARMA converts CO2 emissions into methane through electrolysis and uses microorganisms to produce high-quality biomass from it. The nutritional composition of this alternative protein source is then evaluated, and its suitability as fish feed is tested. CARMA combines modern technology with ecological considerations and contributes to a circular economy. The project is funded by the European Regional Development Fund (programme Interreg Austria—Czechia 2021–2027), project ATCZ00278. photo from left to right: Nina Plankensteiner (K1-MET), Mark Hlawitschka (JKU), Sabine Spiess (K1-MET), Laura Androsch (K1-MET), Martin Pumera (Mendel University), online participants: Koushik Roy and Lucie Rybová (University of South Bohemia), Anna Jánová and Lenka Hynková (Mendel University). #K1MET #research #CO2electrolysis #3Delectrodes #microbes #bioreactor #protein #fishfeed
K1-MET at the EEC 2026 K1-MET participated in the 4th European Electric Steelmaking Conference (EEC 2026), held in Milan, Italy, from 11 to 13 May 2026. Erwin K. Reichel (K1-MET) gave a presentation on “Stability Enhancement of DC Arcs in Reducing Argon-Hydrogen Atmospheres via Current Regulation”. Co-authors are Cameron Quick (K1-MET), Michael Andreas Zarl (K1-MET), Thomas Voglhuber-Brunnmaier (JKU Linz), Lukas Ecker (JKU Linz) and Simon Schneiderbauer (JKU Linz). Erwin presented progress made in the projects Lightbow, PlasmArc4Green, and SuSteel (follow-up) on the modeling of the Hydrogen Plasma Smelting Reduction (HPSR) process. HPSR is a potentially zero-emission route to liquid iron to be used in sustainable steelmaking. Hydrogen is ionised in an electric arc to reduce iron ore in the melted stage. Detailed understanding and control of the arc dynamics is crucial to increase hydrogen utilisation and energy efficiency – key parameters to enable the next up-scaling steps. In addition, Daniel Kavić (K1-MET) contributed as co-author to the presentation “Mathematical Modelling of Slag Phase Composition during the EAF Process in Stainless Steelmaking” by Ville-Valtteri Visuri (University of Oulu). Further co-authors are Ilpo Maekelae (University of Oulu) and Matti Aula (Outokumpu Stainless Oy). photo: Presentation by Erwin Reichel, K1-MET GmbH #K1MET #forschung #research #steelmaking #HPSR #hydrogen #hydrogenplasmasmeltingreduction #EEC2026
K1-MET contributed to the AI-4-Steel Workshop 2026 of The European Steel Technology Platform (ESTEP) Focus Group Smart Factory, which took place at the Live Congress in Leoben, Austria. The local organizing committee was jointly formed by MCL – Materials Center Leoben Forschung GmbH and K1-MET GmbH. The event convened together experts to discuss recent developments and future trends in the field of AI-based modeling, monitoring, and control of iron- and steelmaking processes, digital twins, human-centered and safe workplaces, as well as advanced and generative AI approaches for industrial applications. Cross-cutting aspects such as decarbonization, resource efficiency, and industrial scale-up were also be addressed. On 15 April 2026, K1-MET researchers presented their latest work: Maria Thumfart gave a talk on “Bridging the gap between lab and plant in case of an HVOF coating process using interpretable Machine Learning”, addressing the transfer of data-driven models into industrial practice. Xiaomeng Zhang had a presentation on “Integrating Process Data and Real-Time Modeling for Digital Twin Development of an RH Degasser,” focusing on advanced approaches for digital twin implementation. In addition, Erwin K. Reichel presented a poster on “Model-Based Control and Integrated Data Management for Hydrogen Plasma Smelting Reduction (HPSR),” highlighting innovative concepts for process control and data integration. photo from left to right: Zeinab Naji , Maria Thumfart, Xiaomeng Zhang, Christine Gruber and Erwin Reichel (K1-MET GmbH) #K1MET #forschung #research #digitalization #artificialintelligence #steelindustry #digitaltwin
The upcoming AI-4-Steel Workshop 2026 of The European Steel Technology Platform (ESTEP) Focus Group Smart Factory will bring together experts from industry, research, and policy to discuss current developments and future directions for AI across the steel value chain. The local organizing committee is jointly formed by Materials Center Leoben Forschung GmbH (MCL) and K1-MET GmbH . The workshop will take place on 15 – 16 April 2026 in Leoben, Austria. Key topics include AI-based modeling, monitoring, and control of iron- and steelmaking processes, digital twins, human-centered and safe workplaces, as well as advanced and generative AI approaches for industrial applications. Cross-cutting aspects such as decarbonization, resource efficiency, and industrial scale-up will also be addressed. #K1MET #forschung #research #steelindustry #artificialintelligence #digitalization #innovation #AI4Steel
K1-MET is proud that Magdalena Schatzl , Team Leader at the Metallurgical COMET Competence Center K1-MET, has been selected as Physicist of the Month (January 2026) by the Austrian Physical Society (OEPG). Magdalena is recognized for her work in process modelling for the metallurgical industry, contributing to innovation and sustainability in modern metallurgy. At K1-MET since 2016, Magdalena works at the interface of simulation and industrial application and leads a COMET module on plasma- and arc-based processes for the metals industry. In her featured profile, Magdalena shares insights into her research path, the importance of early encouragement and visible role models in STEM, and why non-university research institutions like K1-MET play a crucial role in enabling long-term scientific careers. She also reflects on equal opportunities in physics and on structural conditions needed to successfully combine leadership, family, and research. We warmly congratulate Magdalena on this well-deserved acknowledgment and thank the OEPG for supporting visibility and equal opportunities for women in physics. Read the official OEPG announcement here: https://lnkd.in/dAifqDkP #K1MET #forschung #research #physics #metallurgy #equalopportunities #womeninscience #STEM
K1-MET GmbH took part once again in the Career Fair at the Hagenberg Campus of the University of Applied Sciences Upper Austria on 16 October 2025. FH>>next is the largest career event in Austria focusing on IT and media. It provides an excellent opportunity for professional networking, covering everything from internships and thesis projects to entry-level positions in IT, communication, and media. A big thank you to everyone who stopped by our booth – we greatly valued the strong interest and the many engaging discussions. photo from left to right: Samuel Pucher and Maximilian Lukas Fruhmann (K1-MET) #K1MET #forschung #research #event #careerfair #career #steelmaking #sustainability #digitalization
K1-MET GmbH was once again represented together with other competence centers of the UAR Innovation Network at the Career Fair at the Wels Campus of the University of Applied Sciences Upper Austria on 9 October 2025. The fair provided an excellent opportunity to connect with students and graduates from the fields of engineering, energy, life sciences, and business, and to share insights into career paths, internships, and job opportunities at K1-MET. Many thanks to everyone who visited our booth – we truly appreciated the great interest and inspiring conversations. A special thank you goes to UAR - Upper Austrian Research GmbH for the excellent organization! photo from left to right: Rebeka Frueholz, Clemens Habermaier and Sabrina Öllinger (K1-MET) #K1MET #research #forschung #event #careerfair #career #steelmaking #sustainability
K1-MET at the 76th Annual Meeting of the International Society of Electrochemistry From 7 to 12 September 2025, K1-MET participated in the 76th Annual Meeting of the International Society of Electrochemistry in Mainz. This year’s ISE conference is under the topic “Electrochemistry: From Basic Insights to Sustainable Technologies”. Nina Plankensteiner and K1-MET are members of the ISE Division 5 “Electrochemical Process Engineering and Technology”. K1-MET was represented by Nina Plankensteiner who presented the latest scientific results from the PHOENIX HEU project in Symposium 11 “Electrochemical technologies for energy and industrial electrosynthesis at scale”. This project is funded by Horizon Europe. Her poster presentation focused on “Coupling of the cathodic CO2 reduction with PET-derived anodic ethylene glycol oxidation in a zero-gap electrolyzer”. photo: Nina Plankensteiner (K1-MET GmbH) #K1MET #forschung #research #electrochemistry #sustainabletechnologies #ISE2025
K1-MET at STEELSIM 2025 The 11th International Conference on Modelling and Simulation of Metallurgical Processes in Steelmaking took place in Třinec, Czech Republic, from 2 to 4 September 2025. This international forum brought together academia and industry to exchange knowledge on advances, challenges, and future directions in predictive modelling and steel process design. K1-MET also contributed with talks: ▪︎ Hannes Lumetzberger : Time-Extrapolation of an Industrial Tundish Case Using Recurrence CFD (rCFD) ▪︎ Alireza atf : Numerical Simulation of Multiphase Flow in the Submerged Entry Nozzle of the Continuous Casting Process Using an Eulerian-Eulerian Population Balance Model ▪︎ Xiaomeng Zhang: Hydrogen Removal during RH Degassing of Molten Steel: Real-time Recurrence CFD Predictions and Validation using Plant Data ▪︎ Ali Sedaghat : A Coupled CFD-DEM Modeling of Clogging in Submerged Entry Nozzle during Steel Continuous Casting photo: Xiaomeng Zhang, Ali Sedaghat, Alireza Atf and Hannes Lumetzberger (K1-MET GmbH) #K1MET #forschung #research #STEELSIM2025 #modelling #simulation #predictivemodels #metallurgy
K1-MET at the Business Run Linz 2025 Once again this year, K1-MET took part in the Business Run Linz – with great team spirit, athletic commitment, and plenty of motivation. Our colleagues delivered a strong performance not only on the course but also as a team. Team 1: Lukas Gupfinger Nina Plankensteiner Gerhard Holzinger Team 2: Christa Mühlegger Sebastian Bönisch Clemens Habermaier Thank you to everyone who participated – we’re already looking forward to next year! photo from left to right: Lukas Gupfinger, Christa Muehlegger, Nina Plankensteiner, Gerhard Holzinger, Clemens Habermaier and Sebastian Boenisch (K1-MET GmbH) © was-tuat-si.at #K1MET #forschung #research #K1METRunners #BusinessRunLinz #teamspirit
The 3rd Smelting Symposium took place recently from 29 to 30 September in Aachen, organized by the Department for Industrial Furnaces and Heat Engineering (IOB) at RWTH Aachen University. Hamideh Hassanpour gave a presentation titled “Advances in Plasma and Arc Modelling within the PlasmArc4Green Initiative”. She showcased recent advances in the COMET Module “PlasmArc4Green”, including the first successful CFD/MHD simulations of an electric smelting furnace with immersed electrodes, marking an important step toward deeper process understanding and optimization. As part of the “CircSmeltSteel – Integration of Complex Metallurgical By-Products in Electric Smelting Furnace Operation” project Alexander Halwax presented the Process Strategy and Target Outcomes. He outlined a systematic approach to the low-CO2 valorisation of metallurgical by-products via the Electric Smelting Furnace (ESF) route. The project covers the full steelmaking chain, from agglomeration to pilot ESF trials and dynamic process modelling. The aim is to advance the ESF by-product route from TRL 4 to TRL 6. Another focus is to close key knowledge gaps regarding slag electrical conductivity and stable operating windows. The project investigates by-product shares of up to 50 wt.-%. photo: Alexander Halwax and Hamideh Hassanpour, K1-MET GmbH #K1MET #forschung #research #CFD #simulation #smelting #ESF
At the International Biohydrometallurgy Symposium (IBS 2026), taking place in Orléans, France, from 28–30 September 2026, Rebeka Frueholz presented K1-MET’s latest research on phosphorus recovery from sewage sludge ash using biogenic sulfuric acid to produce struvite fertilizer, conducted within the scope of the PHOS4PLANT Interreg project. The work explores an innovative approach to recovering valuable phosphorus from sewage sludge ash through biologically produced sulfuric acid, contributing to the development of sustainable and circular nutrient recycling pathways. Many thanks to the organizers of IBS 2026 for the opportunity for professional exchange and the inspiring discussions. photo: Poster presentation within the PHOS4PLANT Interreg project by Rebeka Frueholz, K1-MET GmbH #K1MET #forschung #research #biohydrometallurgy #phosphorusrecovery #recycling #circulareconomy #PHOS4PLANT
K1-MET at the “60th Metallographie-Tagung” in Leoben, Austria, from 23–25 September 2026 For six decades, the “60th Metallographie-Tagung” has been a key gathering place for academia and industry in the German-speaking world. Zeljka Simicevic (K1-MET) attended the 60th anniversary conference at the Technical University of Leoben and gave a presentation titled “Mineralogy, Petrography, Low-Temperature Decomposition Resistance, and Reducibility of Synthetic Sinter Samples with and without Carbonate Iron Ore”. The aim of the study was to compare two iron ore sintered bodies with different feed mixtures. The sintered bodies were examined mineralogically and petrographically. The analysis revealed differences in hematite and magnetite content. Carbonate ore and higher coke fines content improved low-temperature disintegration resistance. A lower coke fines content, on the other hand, led to better reducibility. photo right: Zeljka Simicevic, K1-MET GmbH #K1MET #forschung #research #metallography #mineralogy #petrography #sinter #decarbonisation
K1-MET at the 4th Green Steel World Conference Mohammad Jafarzadeh presented his work at the 4th Green Steel World Conference in Duesseldorf, Germany, from 23 to 24 September 2026. The research is conducted within the HELIOS - MSCA DN , which focuses on innovative hydrogen-based technologies for green steel production. His oral presentation, entitled “The Impact of Hydrogen Flow Rate on the Reduction Efficiency of Cr2O3 During Hydrogen Plasma Smelting Reduction (HPSR) Process”, examined the influence of hydrogen flow rates on the reduction efficiency of chromium oxide. The study investigated the thermodynamic and operational aspects of hydrogen plasma reduction, evaluating reactor performance under different hydrogen flow rates. Key parameters included the reduction degree, hydrogen utilisation, metallisation degree, power input and arc stability. Experimental results were supported by metallographic observations and process characterisation. The findings provide insights into the potential of hydrogen plasma-based chromium production and its contribution to the decarbonisation of the ferrochrome and stainless steel industries. photo: Presentation by Mohammad Jafarzadeh, K1-MET GmbH #K1MET #forschung #research #hydrogen #HPSR #decarbonisation #steelindustry
K1-MET at the International Colloquium on Refractories (ICR) 2026 in Aachen, Germany, from 16–17 September 2026 Jeronimo Guarco (K1-MET GmbH) gave a presentation on “Experimental and Numerical Investigation of Shear-Induced Erosion of Alumina Refractories in Alumina-Saturated Slag”. Using a novel finger-test apparatus and CFD simulations, the study investigated high-temperature erosion profiles and the evolution of erosion parameters over time. The results show that the critical shear stress decreases as the interaction between refractory and slag develops, providing new insights into the combined effects of precorrosion and shear-driven erosion under real operating conditions. The findings contribute to a better understanding of refractory wear and could support efforts to extend refractory service life in metallurgical vessels. Zeinab Naji gave a talk on “Thermomechanical Response Analysis of Refractories in a Ruhrstal-Heraeus Degasser Vessel”. The study uses von Mises creep model, the Drucker–Prager model, and the concrete damage plasticity model to evaluate inelastic response of the refractory lining in direct contact with molten steel. The results demonstrate that only creep and shear mechanisms are activated during the initial preheating phase and govern inelastic deformation near the hot face, while tensile failure contributes only negligibly. Furthermore, creep leads to a larger joint opening at the hot face and results in a reduced radial displacement of the steel shell. photo: Jeronimo Guarco and Zeinab Naji, K1-MET GmbH #K1MET #research #forschung #refractories #erosion #metallurgy #CFD #slag #wearmechanisms #refractorymaterials #steelmaking
At the European Conference on Thermoelectrics (ECT 2026), Lukas Gupfinger presented K1-MET’s latest research on “A Validated Segregated Finite-Element Solution Strategy for Thermoelectric Module Simulation in Elmer FEM”. The work introduces an experimentally validated, open-source FEM approach for the simulation of thermoelectric modules, supporting the development of efficient waste heat recovery technologies. Through a novel segregated solution strategy, the implemented thermoelectric solver achieves high numerical robustness while maintaining accurate module-level predictions and practical computational performance. Many thanks to the organizers of ECT 2026 for the opportunity for professional exchange and the exciting discussions. photo: Poster presentation by Lukas Gupfinger, K1-MET GmbH #K1MET #forschung #research #thermoelectricity #FEM #sustainability
K1-MET at the 11th IUPAC International Conference on Green Chemistry (ICGC) Nina Plankensteiner from K1-MET presented her research at the 11th IUPAC in Lisbon, Portugal, on 8–12 September 2026. Her presentation focused on CO2 electrolysis using real industrial CO2 captured from an integrated steel mill. The study demonstrates, for the first time, the integration of amine-based CO2 capture with a TRL 6 pilot-scale electrolysis unit to produce CO for reuse in the steel industry. The results highlight the potential of this technology for industrial CCU value chains, achieving up to 1 t CO2/day conversion with 80–90% selectivity to CO. A further step towards closing carbon cycles in the steel industry. photo: Nina Plankensteiner, K1-MET GmbH #K1MET #forschung #research #CO2electrolysis #CO2capture #decarbonisation
K1-MET at the 13th International Conference on Computational Fluid Dynamics (ICCFD 2026) K1-MET contributed to the ICCFD 2026, held in Milan, Italy, from 6 to 10 July 2026, with two presentations focusing on advanced CFD-based modelling approaches for particle transport phenomena in metallurgical processes. Ali Sedaghat presented the work “Near-Wall Particle Deposition and Detachment in Turbulent Flow using CFD-DEM”. The study investigates particle–wall interactions in turbulent flow using a CFD–DEM framework and provides insights into deposition and detachment mechanisms on submerged entry nozzle walls in continuous casting. Hannes Lumetzberger gave a talk on “Calibrating a Model for Inclusion Particles in a Submerged Entry Nozzle using a Novel Data-Assisted Method”. The work introduces a data-assisted calibration approach for modelling inclusion particle behaviour in continuous casting systems, improving the predictive capability of particle transport and deposition models. photo: Hannes Lumetzberger (left) and Ali Sedaghat (right), K1-MET GmbH #K1MET #forschung #research #computationalfluiddynamics #CFD #metallurgy #modelling #innovation
K1-MET at the 17th Conference on Modelling of Casting, Welding, and Advanced Solidification Processes (MCWASP) in Winchester, UK, from 7–12 June 2026 K1-MET contributed to MCWASP 2026 with an oral presentation and a poster presentation showcasing advanced modelling approaches for metallurgical processes. In the oral presentation “Simulation of Solidification and Remelting of Thermal Accretion (Mushroom) on AOD Tuyere”, Hadi Barati presented a CFD-based model for simulating the formation and remelting of thermal accretions on AOD tuyeres. The work provides valuable insights into the development of these protective layers and their impact on tuyere performance and lifetime in pyrometallurgical applications. In the poster presentation “Flow-Driven Deposition of Solid Inclusions and Deposit Network Formation on Refractory Walls”, Hadi Barati introduced research on the microscopic mechanisms behind nozzle clogging in continuous casting. Using a coupled CFD–DEM approach, the study investigates how alumina inclusions interact, adhere, and form early deposits on refractory surfaces under turbulent flow conditions. photo: Presentation and poster presentation by Hadi BARATI, K1-MET GmbH #K1MET #forschung #research #processmodelling #CFD #continuouscasting #solidification
We are proud to share that an article with K1-MET as a co-author ( Michael Andreas Zarl ) is ranked among the Top 10% most-viewed papers of 2024 in the journal! The paper was authored by Henri Pauna together with Daniel Ernst, Isnaldi Rodrigues de Souza Filho, Michael Kulse, Ömer Büyükuslu, Matic Jovičević-Klug, Hauke Springer, Marko Huttula, Johannes Schenk, Timo Fabritius and Dierk Raabe as further co-authors. The article describes how OES and plasma color analysis can provide real-time insights into the HPSR process — from plasma composition and temperature to slag formation and reduction dynamics. Key takeaway: simple optical diagnostics can become powerful tools for monitoring and optimizing hydrogen-based ironmaking. We are excited to build on this towards data-driven, low-carbon steel production! #K1MET #research #forschung #hydrogen #steelmaking #OES #decarbonization
K1-MET hosted the Kick-off meeting of the Interreg ATCZ project CARMA. The project will be coordinated by K1-MET, and the scientific partners are Mendel University in Brno, Johannes Kepler University Linz and University of South Bohemia in České Budějovice. CARMA converts CO2 emissions into methane through electrolysis and uses microorganisms to produce high-quality biomass from it. The nutritional composition of this alternative protein source is then evaluated, and its suitability as fish feed is tested. CARMA combines modern technology with ecological considerations and contributes to a circular economy. The project is funded by the European Regional Development Fund (programme Interreg Austria—Czechia 2021–2027), project ATCZ00278. photo from left to right: Nina Plankensteiner (K1-MET), Mark Hlawitschka (JKU), Sabine Spiess (K1-MET), Laura Androsch (K1-MET), Martin Pumera (Mendel University), online participants: Koushik Roy and Lucie Rybová (University of South Bohemia), Anna Jánová and Lenka Hynková (Mendel University). #K1MET #research #CO2electrolysis #3Delectrodes #microbes #bioreactor #protein #fishfeed
K1-MET at the EEC 2026 K1-MET participated in the 4th European Electric Steelmaking Conference (EEC 2026), held in Milan, Italy, from 11 to 13 May 2026. Erwin K. Reichel (K1-MET) gave a presentation on “Stability Enhancement of DC Arcs in Reducing Argon-Hydrogen Atmospheres via Current Regulation”. Co-authors are Cameron Quick (K1-MET), Michael Andreas Zarl (K1-MET), Thomas Voglhuber-Brunnmaier (JKU Linz), Lukas Ecker (JKU Linz) and Simon Schneiderbauer (JKU Linz). Erwin presented progress made in the projects Lightbow, PlasmArc4Green, and SuSteel (follow-up) on the modeling of the Hydrogen Plasma Smelting Reduction (HPSR) process. HPSR is a potentially zero-emission route to liquid iron to be used in sustainable steelmaking. Hydrogen is ionised in an electric arc to reduce iron ore in the melted stage. Detailed understanding and control of the arc dynamics is crucial to increase hydrogen utilisation and energy efficiency – key parameters to enable the next up-scaling steps. In addition, Daniel Kavić (K1-MET) contributed as co-author to the presentation “Mathematical Modelling of Slag Phase Composition during the EAF Process in Stainless Steelmaking” by Ville-Valtteri Visuri (University of Oulu). Further co-authors are Ilpo Maekelae (University of Oulu) and Matti Aula (Outokumpu Stainless Oy). photo: Presentation by Erwin Reichel, K1-MET GmbH #K1MET #forschung #research #steelmaking #HPSR #hydrogen #hydrogenplasmasmeltingreduction #EEC2026
K1-MET contributed to the AI-4-Steel Workshop 2026 of The European Steel Technology Platform (ESTEP) Focus Group Smart Factory, which took place at the Live Congress in Leoben, Austria. The local organizing committee was jointly formed by MCL – Materials Center Leoben Forschung GmbH and K1-MET GmbH. The event convened together experts to discuss recent developments and future trends in the field of AI-based modeling, monitoring, and control of iron- and steelmaking processes, digital twins, human-centered and safe workplaces, as well as advanced and generative AI approaches for industrial applications. Cross-cutting aspects such as decarbonization, resource efficiency, and industrial scale-up were also be addressed. On 15 April 2026, K1-MET researchers presented their latest work: Maria Thumfart gave a talk on “Bridging the gap between lab and plant in case of an HVOF coating process using interpretable Machine Learning”, addressing the transfer of data-driven models into industrial practice. Xiaomeng Zhang had a presentation on “Integrating Process Data and Real-Time Modeling for Digital Twin Development of an RH Degasser,” focusing on advanced approaches for digital twin implementation. In addition, Erwin K. Reichel presented a poster on “Model-Based Control and Integrated Data Management for Hydrogen Plasma Smelting Reduction (HPSR),” highlighting innovative concepts for process control and data integration. photo from left to right: Zeinab Naji , Maria Thumfart, Xiaomeng Zhang, Christine Gruber and Erwin Reichel (K1-MET GmbH) #K1MET #forschung #research #digitalization #artificialintelligence #steelindustry #digitaltwin
The upcoming AI-4-Steel Workshop 2026 of The European Steel Technology Platform (ESTEP) Focus Group Smart Factory will bring together experts from industry, research, and policy to discuss current developments and future directions for AI across the steel value chain. The local organizing committee is jointly formed by Materials Center Leoben Forschung GmbH (MCL) and K1-MET GmbH . The workshop will take place on 15 – 16 April 2026 in Leoben, Austria. Key topics include AI-based modeling, monitoring, and control of iron- and steelmaking processes, digital twins, human-centered and safe workplaces, as well as advanced and generative AI approaches for industrial applications. Cross-cutting aspects such as decarbonization, resource efficiency, and industrial scale-up will also be addressed. #K1MET #forschung #research #steelindustry #artificialintelligence #digitalization #innovation #AI4Steel
K1-MET is proud that Magdalena Schatzl , Team Leader at the Metallurgical COMET Competence Center K1-MET, has been selected as Physicist of the Month (January 2026) by the Austrian Physical Society (OEPG). Magdalena is recognized for her work in process modelling for the metallurgical industry, contributing to innovation and sustainability in modern metallurgy. At K1-MET since 2016, Magdalena works at the interface of simulation and industrial application and leads a COMET module on plasma- and arc-based processes for the metals industry. In her featured profile, Magdalena shares insights into her research path, the importance of early encouragement and visible role models in STEM, and why non-university research institutions like K1-MET play a crucial role in enabling long-term scientific careers. She also reflects on equal opportunities in physics and on structural conditions needed to successfully combine leadership, family, and research. We warmly congratulate Magdalena on this well-deserved acknowledgment and thank the OEPG for supporting visibility and equal opportunities for women in physics. Read the official OEPG announcement here: https://lnkd.in/dAifqDkP #K1MET #forschung #research #physics #metallurgy #equalopportunities #womeninscience #STEM
K1-MET GmbH took part once again in the Career Fair at the Hagenberg Campus of the University of Applied Sciences Upper Austria on 16 October 2025. FH>>next is the largest career event in Austria focusing on IT and media. It provides an excellent opportunity for professional networking, covering everything from internships and thesis projects to entry-level positions in IT, communication, and media. A big thank you to everyone who stopped by our booth – we greatly valued the strong interest and the many engaging discussions. photo from left to right: Samuel Pucher and Maximilian Lukas Fruhmann (K1-MET) #K1MET #forschung #research #event #careerfair #career #steelmaking #sustainability #digitalization
K1-MET GmbH was once again represented together with other competence centers of the UAR Innovation Network at the Career Fair at the Wels Campus of the University of Applied Sciences Upper Austria on 9 October 2025. The fair provided an excellent opportunity to connect with students and graduates from the fields of engineering, energy, life sciences, and business, and to share insights into career paths, internships, and job opportunities at K1-MET. Many thanks to everyone who visited our booth – we truly appreciated the great interest and inspiring conversations. A special thank you goes to UAR - Upper Austrian Research GmbH for the excellent organization! photo from left to right: Rebeka Frueholz, Clemens Habermaier and Sabrina Öllinger (K1-MET) #K1MET #research #forschung #event #careerfair #career #steelmaking #sustainability
K1-MET at the 76th Annual Meeting of the International Society of Electrochemistry From 7 to 12 September 2025, K1-MET participated in the 76th Annual Meeting of the International Society of Electrochemistry in Mainz. This year’s ISE conference is under the topic “Electrochemistry: From Basic Insights to Sustainable Technologies”. Nina Plankensteiner and K1-MET are members of the ISE Division 5 “Electrochemical Process Engineering and Technology”. K1-MET was represented by Nina Plankensteiner who presented the latest scientific results from the PHOENIX HEU project in Symposium 11 “Electrochemical technologies for energy and industrial electrosynthesis at scale”. This project is funded by Horizon Europe. Her poster presentation focused on “Coupling of the cathodic CO2 reduction with PET-derived anodic ethylene glycol oxidation in a zero-gap electrolyzer”. photo: Nina Plankensteiner (K1-MET GmbH) #K1MET #forschung #research #electrochemistry #sustainabletechnologies #ISE2025
K1-MET at STEELSIM 2025 The 11th International Conference on Modelling and Simulation of Metallurgical Processes in Steelmaking took place in Třinec, Czech Republic, from 2 to 4 September 2025. This international forum brought together academia and industry to exchange knowledge on advances, challenges, and future directions in predictive modelling and steel process design. K1-MET also contributed with talks: ▪︎ Hannes Lumetzberger : Time-Extrapolation of an Industrial Tundish Case Using Recurrence CFD (rCFD) ▪︎ Alireza atf : Numerical Simulation of Multiphase Flow in the Submerged Entry Nozzle of the Continuous Casting Process Using an Eulerian-Eulerian Population Balance Model ▪︎ Xiaomeng Zhang: Hydrogen Removal during RH Degassing of Molten Steel: Real-time Recurrence CFD Predictions and Validation using Plant Data ▪︎ Ali Sedaghat : A Coupled CFD-DEM Modeling of Clogging in Submerged Entry Nozzle during Steel Continuous Casting photo: Xiaomeng Zhang, Ali Sedaghat, Alireza Atf and Hannes Lumetzberger (K1-MET GmbH) #K1MET #forschung #research #STEELSIM2025 #modelling #simulation #predictivemodels #metallurgy
K1-MET at the Business Run Linz 2025 Once again this year, K1-MET took part in the Business Run Linz – with great team spirit, athletic commitment, and plenty of motivation. Our colleagues delivered a strong performance not only on the course but also as a team. Team 1: Lukas Gupfinger Nina Plankensteiner Gerhard Holzinger Team 2: Christa Mühlegger Sebastian Bönisch Clemens Habermaier Thank you to everyone who participated – we’re already looking forward to next year! photo from left to right: Lukas Gupfinger, Christa Muehlegger, Nina Plankensteiner, Gerhard Holzinger, Clemens Habermaier and Sebastian Boenisch (K1-MET GmbH) © was-tuat-si.at #K1MET #forschung #research #K1METRunners #BusinessRunLinz #teamspirit

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